DIY Bobbin Winder for Boat Shuttle Bobbins for Under $2 or Less!

A boat shuttle can be a fun accessory for a rigid heddle loom. They are used instead of the usual stick shuttle that comes with rigid heddle looms. With a rigid heddle loom they do have some drawbacks as they can only hold as much yarn as will fit on a bobbin and with the usual knitting yarns used by many to weave as weft on their rigid heddle looms they do not hold very much of that yarn and that means ending and starting a new bobbin frequently as you weave along with the many end and start ends you will have when your weaving comes off the loom. They are great, however, with thin yarns and you can get a good amount of finer yarns on a bobbin that will keep you weaving.

I am not going to go into buying a boat shuttle. One thing that you need to know before buying a boat shuttle is how large top to bottom is your open shed in either the up or down position of the heddle. The boat shuttle must fit through this opening with room to spare so that it will go from one side of the loom to the other as you weave. So before buying a boat shuttle measure the open shed and buy a boat shuttle that will easily fit and not be tight against the top and bottom of the shed as it passes through. There are several boat shuttles that will fit and one of the companies even makes a boat shuttle that they call "slim" that should fit a rigid heddle loom.

But once you have your boat shuttle you need to wind the weft yarn onto the shuttle's bobbin. This can be done by hand but while some do it, it is not practical. You would rather spend the time weaving. You want to wind the bobbin fast. There are manually cranked and electric motor winders sold - and they are expensive. But most have around the house a common tool that is perfect for winding a boat shuttle bobbin - an electric variable speed drill. Good for all kinds of projects around the house. And it is good for winding bobbins - but you need a secure way to get the bobbin onto the drill.

Here is a bobbin carrier that will cost you less than $2 at any home or hardware store. You will need:

1 six inch dome head screw bolt 1/4" in diameter
1 nut to fit bolt
1 small washer to fit bolt
2 larger washers to fit bolt

 

The bobbin for my boat shuttle is four inches long. The screw bolt is six inches long. This allows two inches to be tightened securely into the drill chuck. Boat shuttle bobbins can be different lengths. If your shuttle uses longer than a four inch long bobbin you would just need to get a screw bolt two inches longer than the bobbin length.  Also check the hole diameter in your bobbin. If it is wider than 1/4" then get a bolt that will just fit in - don't get a bolt that is much smaller than the hole in the bobbin. If you do, it will not wind evenly as it turns on the drill.

Here is how this will go together -

The small washer goes on first. This is to give a flat base to sit against the top of the screw. One of the large washer's goes on next. Then the bobbin is slid on. Next goes the second large washer goes on, Then put the nut on the bottom of the screw and tighten the nut against the washer to hold the bobbin securely on the bolt. Do not over tighten. Do not use any tool. Just turn the nut on with your fingers.

Put the end of the screw (not the dome end into the drill chuck and tighten the chuck. A variable speed drill will turn faster or slower by how much you hold the trigger in. You are going to start winding your yarn onto the bobbin SLOWLY.  First - with no yarn pull the trigger of the drill and see where you want to hold the trigger in to get a slow and steady wind. Also take note of the direction the drill is going. Most of these drills are also reversible so if you want it to turn the other way there will be a switch to do that. Take the end of your yarn and wrap it around catching the end under one of the hand wraps you do here at the top of the bobbin and make sure you are wrapping the same way the drill will turn. Now pull the trigger just a little and get the bobbin turning and you will have your yarn now winding on the bobbin.

 As it is winding hold your yarn with one hand while you hold and work the drill with the other. Move the yarn from top to bottom and back again along the bobbin as the drill turns and wind the yarn evenly along the bobbin. Once you have the wind going evenly you can squeeze the drill trigger harder and increase the speed - but don't get carried away! Once the yarn comes toward the top of the ends of the bobbin stop. Your bobbin is wound!

 This yarn is a #3 crochet cotton/wool blend. The thickest yarn I will use with the boat shuttle is a #1 knitting weight sock yarn. Anything thicker and I will go back to using a stick shuttle.

Cut the yarn between the screw and the ball. Take the screw out of the drill - just reverse how you turned the chuck to tighten it so that now you loosen it. Take the nut off the bolt, slide down the lower washer and slide off the bobbin. You are now ready to weave!

It is a good idea to buy a number of bobbins. They are often sold by the dozen. You can then wind all your needed bobbins for your project right at the start and have them ready to slide onto the shuttle when one ends.

It is easy. It works better than trying to chuck a pencil into a drill to hold a bobbin. (I tried that and was not happy with it.) And the price is right!